Guardian-HD Essential Web Profiler – Real-Time Moisture & Coating Measurement

Precision Web Profiling for Cost-Effective Moisture and Coat Weight Control

The Guardian-HD Essential Web Profiling by KPM Analytics is a cost-effective NIR-based web profiling solution, designed for real-time measurement of moisture, coating weight, and film thickness in paper, plastics, textiles, and industrial coatings. Built for mid-sized operations and essential quality control needs, this system delivers reliable process monitoring, helping manufacturers reduce waste, optimize material usage, and maintain product consistency.

With its automated edge detection, real-time data analysis, and seamless process integration, the Guardian-HD Essential provides precise, non-contact measurement to enhance efficiency and quality control in web-based production lines.

Key Features:

High-Accuracy NIR Measurement for Moisture & Coatings  

  • Provides instant, real-time readings of moisture levels, adhesive thickness, and coating weights.
  • Supports hot melts, extrusion coatings, pressure-sensitive adhesives, and specialty laminations.

Optimized Web Profiling for Cost-Effective Quality Control

  • Detects moisture and coating inconsistencies across the web width to prevent defects and waste.
  • Automated web tracking ensures precise monitoring and uniform product output.

User-Friendly Process Monitoring & Control

  • Features Windows-based ViewerSuite software for real-time visualization, reporting, and alarms.
  • Integrates with existing process control systems for streamlined operations.

Compact & Industrial-Grade Design

  • Engineered for demanding production environments, with robust durability for long-term use.
  • Configurable to suit various industrial applications, including food-grade settings.
  • Food-grade configuration available for bakery and food packaging applications.

 

 

Application Across Industries:

  • Paper and Packaging – Ensuring coating and moisture consistency in flexible packaging and corrugated board.
  • Plastics & Films – Monitoring film thickness and adhesive coatings for laminated and extrusion-coated films.
  • Textile & Nonwoven Processing – Maintaining uniform moisture levels and coatings for textile production.
  • Industrial Coatings – Controlling hot melts, wax coatings, and PSAs for improved product quality.

 

Brochures

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Application Note

  1. 📥Application Note – Paper Web Moisture and Coatings Measurement