About Nexus Analytics 

As a leader in the distribution and support of scientific research products in South East Asia, Nexus Analytics represents renowned manufacturers from around the world in providing current and next-generation tools and technologies focusing on integrated solutions and applications, including comprehensive service support to meet your growing needs; from consultation, development and implementation of customized solutions to integrating, installing, commissioning and providing world-class technical support.

Years-of-Experience
Over
+
Years of Experience
Field-Expertise
More Than
+
Customers
Completed-Projects
More Than
+
Instruments Installation

We exclusively represent and support leading brands of analytical & scientific instruments including:

1

FTIR Spectrometers, FT-NIR, Raman Spectrometers (Thermo Fisher Scientific)

2

Thermal & Thermophysical Analysis and Rheology (Netzsch)

3

Material/Physical Testing (Tinius Olsen)

4

Particle Characterization (Horiba Scientific)

5

Viscometry, Tensiometry & Surface Analyzer Systems (Lauda Scientific)

7

High Performance Thin Layer Chromatography (CAMAG)

8

Mercury, Arsenic & Selenium analyzer (PSA)

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Our Customers Industries

We serve customers in the following sectors :

University & College

Food & Agriculture

Research & Instituitions

Palm-oil-Industry-icon

Palm oil

Rubber / Latex

Oil & Gas

Commercial Testing Laboratories

electronics-indsutry-icon

Electronic/Electric

Pharmaceutical-Manufacturers-icon

Pharmaceutical Manufacturers

Specialty Chemicals / Dispersion

polymer-Industry-icon

Polymer

Semiconductors-industry-icon

Semiconductors

natural-product-Industry-icon

Natural products

automotive-industry-icon

Automotive

And Much More

Monthly Highlighted

TheiaVu® E-Series – Offline Vision Inspection for Bakery Product Quality Control

Simple, Objective, and Intelligent Quality Measurement for Doughs and Baked Goods

The TheiaVu® E-Series by KPM Analytics is a powerful offline vision inspection system designed to provide objective, repeatable measurements for bakery products at every stage – from dough to final packaging. Ideal for use in R&D labs, at-line inspections, and quality control stations, this system enables bakeries to quantify product features such as diameter, bake color, height, symmetry, and topping distribution with minimal operator involvement.

Using 2D and 3D camera technology, the TheiaVu® E-Series delivers precise, data-driven insights that replace manual measurement and enhance decision-making for product development, process optimization, and quality assurance.

Key Features:

✓ Measures 2D Shape & Size – Diameter, width, length, and roundness.

✓ Top & Bottom Color Analysis – Bake color, color evenness, glaze, and surface attributes.

 ✓ 3D Height & Symmetry – Peak height, slope, and overall form.

✓ Topping Coverage – Quantifies distribution and appearance of seeds, sugar, or glaze.

✓ Simple, Operator-Friendly Interface – With BakeSpectTM software powered by AI.

 

Application Across Industries:

  • Breads, buns, and rolls – for shape, volume, and topping uniformity.
  • Cookies, pastries, and cakes – To monitor bake consistency and edge browning.
  • Frozen and par-baked dough products – For pre-bake validation and proofing uniformity.
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Vision-Based Lane Balancing Solutions – Streamlining Bakery Production with Intelligent Product Distribution

Automated Vision Technology for Efficient Lane Utilization, Product Flow & Packaging Line Optimization

The Vision-Based Lane Balancing Solutions from KPM Analytics are designed to optimize product distribution and line efficiency in high-speed bakery production environments. Using real-time vision inspection, the system tracks individual products on the conveyor and intelligently redirects them across multiple lanes to ensures even load distribution, maximize throughput, and minimize downstream congestion or idle time.

This solution is ideal for bakeries with multiple parallel processing or packaging lanes, helping reduce manual sorting, improve lane usage efficiency, and support continuous, uninterrupted production flow.

Key Features:

✓ Real-Time Vision Tracking – Accurately identifies product position, spacing, and alignment on the conveyor.

✓ Automated Lane Balancing – Redirects products across multiple lanes for optimal distribution and flow.

 ✓ Seamless Integration with Sorters & Diverters – Works in tandem with mechanical or robotic lane-diverting systems.

✓ Smart Feedback for Line Optimization – Provides actionable data to improve equipment efficiency and prevent bottlenecks.

✓ Supports High-Speed Bakery Operations – Designed for rolls, buns, flatbreads, cookies, and snack items.

 

Application Across Industries:

  • Bakery & Snack Foods – Ideal for buns, rolls, loaves and pizza bases and optimizes lane utilization before packaging, freezing, or slicing.
  • Confectionery & Sweet Snacks – Balanced lanes for chocolates, snack bars, and sweet baked item going into wrapping or cartooning systems.
  • Frozen Foods & Par-Baked Products – Distributes frozen or partially baked items like puff pastries across multiple freezer or packaging lanes.
  • Industrial Baked Goods for QSR or Foodservice – Helps streamline high-output operations for foodservice buns, sandwich carriers, or bases headed to automated bagging, boxing, or batching stations.
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Over-Line Vision Process Control (VPC) Solutions – Smart Monitoring for Bakery Production

Real-Time Vision Process Control for Consistent Quality and Optimized Baking Performance

The Over-Line Vision Process Control (VPC) Solutions by KPM Analytics are designed to bring unmatched visibility and control to bakery production lines. Positioned directly above the conveyor, these non-contact vision systems continuously monitor products as they move through the production process – capturing real-time data on size, shape, color, and surface features.

Built for high-speed bakery environments, KPM’s VPC solutions help manufacturers ensure product consistency, reduce waste, and fine-tune oven and line performance through intelligent, image-based feedback.

Key Features:

✓ Non-Contact Over-Line Monitoring – Positioned above the line for seamless integration without disrupting flow.

✓ Real-Time Analysis of Critical Quality Parameters – Tracks length, width, height, color distribution, symmetry, and topping coverage.

 ✓ Automated Feedback to Oven and Line Settings – Enables immediate adjustments to optimize baking performance and product uniformity.

✓ Full Line Visibility – Monitors every product, ensuring 100% inspection and batch-to-batch consistency.

✓ User-Friendly Interface & Reporting – Provides operators with live dashboards, quality metrics, and historical data for process improvement.

 

Application Across Industries:

  • Bakery and Snack Foods – Ensures uniform size, bake color, symmetry, and topping distribution.
  • Frozen & Par-Baked Products – Inspects dough-based products before or after baking and assist in monitoring deformation or baking inconsistencies during transition phases.
  • Confectionery & Sweet Snacks – Inspect the visual appearance of bars, filled pastries, or coated items, and ensures consistency in shape, surface finish, and coating application.
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EyePro Vision Inspection Solutions – Intelligent Quality Control for the Baking Industry

Real-Time Vision Inspection for Consistent Quality, Process Optimization & Waste Reduction

KPM EyePro Vision Inspection Solutions provide cutting-edge vision technology tailored for bakeries and snack food production, ensuring consistent quality, process efficiency, and reduced waste. Designed to analyze every product on the line in real-time, these solutions help manufacturers maintain strict quality control, optimize production, and reduce recalls.

Key Features:

✓ Comprehensive Product Inspection – Analyze size, shape, bake color, topping uniformity, and foreign object detection.

✓ Real-Time Process Control – Monitors baking, cooling, and packaging stages for consistent product quality.

 ✓ AI & Machine Learning Integration – Automates defect detection and classification to improve accuracy.

✓ Seamless Production Line Integration – Works with existing MES, SCADA, and IoT-based smart factory systems.

 

Application Across Industries:

  • Bakery & Snack Foods – Inspection of breads, buns, rolls, cakes, cookies, crackers, pizzas, and pastries for size, shape, bake color, toppings, and defects.
  • Frozen Foods – Quality control for frozen dough products, par-baked goodsm and ready-to-eat snacks.
  • Confectionery – Inspection of chocolates, bards, and sweets for surface consistency, topping application, and packaging integrity.
  • Cereal & Granola Processing – Ensures uniform size and shape in breakfast and snack items.
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ST-3300 RF Moisture Sensor – Advanced Process Moisture Control

High-Precision RF Moisture Measurement for Industrial Process Optimization

The ST-3300 RF Moisture Sensor by KPM Analytics is a state-of-the-art process moisture analyzer designed for real-time, inline moisture measurement in chemical, mining, textile, agriculture, and building material industries. Utilizing radio frequency dielectric (RF) measurement technology, the ST-3300 provides deep moisture penetration for accurate, full-line moisture control, helping manufacturers reduce waste, optimize drying efficiency, and enhance product quality.

With customizable antenna lengths, a rugged open-frame design, and high-temperature operation capabilities, the ST-3300 is the ultimate solution for critical moisture monitoring in kilns, dryers, conveyors, and material processing system.

Key Features:

✓ Advanced RF Moisture Measurement Technology

  • Uses radio frequency dielectric principles for non-contact, deep moisture penetration.
  • Provides high-resolution readings with accuracy levels as precise as ±0.02% for gypsum board and ±0.10% for wood panel board.

✓ Wide Application Range with High-Temperature Capability

  • Operates in low, high, and ultra-high temperature conditions (up to 540°C / 1000°F).
  • Custom antenna lengths (15 cm – 244 cm / 6 in – 96 in) for different installation environments.

✓ Real-Time Process Integration & Automation  

  • Interfaces with PC, PLC, and optional 12” touchscreen display.
  • Supports 4-20mA output, RS-485, digital input, product temperature input, and Ethernet TCP/IP communication.

✓ Intuitive Analysis Software & User-Friendly Interface

  • Provides real-time data visualization and reporting.
  • Allows operators to manage and adjust sensor settings via PC or an optional touchscreen display.

✓ Customizable Installation & Mounting Options

  • Designed for installation on conveyors, kiln/dryer exits, or material feed points for continuous monitoring.

Application Across Industries:

  • Wood & Lumber Processing – Moisture control for sawdust, veneer, plywood, biomass, and wood pallets.
  • Building Materials – Monitoring moisture in gypsum board, bricks, and composite boards.
  • Textile & Nonwoven Fabrics– Ensuring consistent moisture levels in broad-woven and non-woven fabrics.
  • Paper & Packaging – Quality control for pulp, paperboard, and converted paper products.

 

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PMT-330 Portable RF Moisture Meter – Instant, Non-Destructive Moisture Measurement

On-the-Spot Moisture Control for Boards, Wood, Plastic, and Paper Products

The PMT-330 Portable RF Moisture Meter by KPM Analytics is a fast, non-destructive moisture analyzer designed for at-line and laboratory moisture testing across board manufacturing, wood processing, and paper industries. Utilizing radio frequency diaelectric (RF) measurement technology, the PMT-330 penetrates product surfaces to provide instant, accurate moisture readings, making it an essential tool for process control and quality assurance.

With a handheld, rechargeable design, the PMT-330 puts moisture analysis in the palm of your hand, allowing operators to quickly assess moisture content and optimize production efficiency.

Key Features:

✓ Instant, Non-Destructive Moisture Measurement

  • Uses RF dielectric technology to measure moisture beneath the surface, unlike traditional surface-only methods.
  • Provides fast, accurate readings with ±1.0% full-scale accuracy.

✓ Versatile Across Multiple Applications

  • Available in two models for different material thicknesses:
  • PMT-330G : 20mm (0.75”) penetration depth for gypsum and fiberboard applications.
  • PMT-330V : 3mm (0.125”) penetration depth for veneers and thin sheet materials.

✓ User-Friendly, Wireless & Battery-Powered  

  • Completely wireless, rechargeable battery-operated unit for maximum portability.
  • Backlit LCD display ensures clear visibility in various lighting conditions.

✓ Multiple Calibration Storage

  • Supports up to 10 calibration profiles, allowing users to switch between different material types effortlessly.

✓ Durable, Lightweight & Compact Design

  • Weighs just 0.5kg (1lb) and fits easily into a production workflow or quality control station.

 

Application Across Industries:

  • Board Manufacturing – Measuring moisture in gypsum board, fiberboard, cement board, and particle board.
  • Wood Processing – Moisture detection in hardwood veneers, plywood, and dimensional lumber.
  • Paper & Packaging– Ensuring moisture consistency in cardboard, laminates, pulp bales, and sheets.

 

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NIR-7000 Online Moisture Analyzer – Precision Industrial Process Control

Advanced NIR Moisture Analysis for Real-Time Process Optimization

The NIR-7000 Online Moisture Analyzer by KPM Analytics is a next-generation industrial NIR sensor engineered for real-time, non-contact moisture measurement in demanding process environments. Designed as an upgrade to the Sensortech NIR-6000, the NIR-7000 features an enhanced optical platform for high-accuracy moisture analysis, ensuring optimal drying, yield maximization, and energy savings.

With an IP65-rated enclosure, thermal-cooled detector, and modular architecture, the NIR-7000 is built for continuous online monitoring in paper, textiles, chemicals, minerals, bioenergy, and wood-based industries.

Key Features:

✓ Highly Accurate Moisture Measurement  

  • Uses near-infrared reflectance (NIR) technology for ± 0.1% moisture accuracy.
  • Supports moisture measurement ranges from 0% to 95%.

✓ Rugged & Industrial-Ready Design

  • IP65-rated for dust and water resistance, ensuring long-term reliability.
  • Operates in temperatures from 0°C to 55°C (extendable to -20°C or 85°C with cooling / heating options).

✓ Flexible Installation Options

  • Mounts over conveyor belts, screw conveyors, or through sight glass windows.
  • Supports multiple measurement distances (200-450mm / 8-18 in.) for different applications.

✓ Seamless Process Integration & Automation

  • Featured up to four (4) 4-20mA outputs for direct PLC integration.
  • Compatible with Ethernet TCP/IP, ProfiNet, Modbus TCP, and more.

✓ User-Friendly Software & Multi-System Monitoring

  • SensorVu Windows-based software for setup, calibration, and remote monitoring.
  • Connects multiple NIR-7000 units for centralized industrial process control.

 

 Application Across Industries:

  • Building & Wood Products – Moisture control in fiberboard, veneer, resin, and composite materials.
  • Minerals & Ores – Real-time monitoring of bauxite, iron ore, and granular materials.
  • Paper & Textiles – Ensuring uniform moisture levels in paper production and textile processing.
  • Converting & Coatings – Measuring moisture and coat weight in plastic films and laminates.
  • Bioenergy & Biomass Processing – Moisture control in wood pellets, hog fuel, and wood chips.

 

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Guardian-HD Essential Web Profiler – Real-Time Moisture & Coating Measurement

Precision Web Profiling for Cost-Effective Moisture and Coat Weight Control

The Guardian-HD Essential Web Profiling by KPM Analytics is a cost-effective NIR-based web profiling solution, designed for real-time measurement of moisture, coating weight, and film thickness in paper, plastics, textiles, and industrial coatings. Built for mid-sized operations and essential quality control needs, this system delivers reliable process monitoring, helping manufacturers reduce waste, optimize material usage, and maintain product consistency.

With its automated edge detection, real-time data analysis, and seamless process integration, the Guardian-HD Essential provides precise, non-contact measurement to enhance efficiency and quality control in web-based production lines.

Key Features:

✓ High-Accuracy NIR Measurement for Moisture & Coatings  

  • Provides instant, real-time readings of moisture levels, adhesive thickness, and coating weights.
  • Supports hot melts, extrusion coatings, pressure-sensitive adhesives, and specialty laminations.

✓ Optimized Web Profiling for Cost-Effective Quality Control

  • Detects moisture and coating inconsistencies across the web width to prevent defects and waste.
  • Automated web tracking ensures precise monitoring and uniform product output.

✓ User-Friendly Process Monitoring & Control

  • Features Windows-based ViewerSuite software for real-time visualization, reporting, and alarms.
  • Integrates with existing process control systems for streamlined operations.

✓ Compact & Industrial-Grade Design

  • Engineered for demanding production environments, with robust durability for long-term use.
  • Configurable to suit various industrial applications, including food-grade settings.
  • Food-grade configuration available for bakery and food packaging applications.

 

 

Application Across Industries:

  • Paper and Packaging – Ensuring coating and moisture consistency in flexible packaging and corrugated board.
  • Plastics & Films – Monitoring film thickness and adhesive coatings for laminated and extrusion-coated films.
  • Textile & Nonwoven Processing – Maintaining uniform moisture levels and coatings for textile production.
  • Industrial Coatings – Controlling hot melts, wax coatings, and PSAs for improved product quality.

 

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Guardian-HD Elite Web Profiler – Advanced NIR Process Monitoring

High-Precision Web Profiling for Moisture, Coat Weight, and Thickness Control

The Guardian-HD Elite Web Profiling by KPM Analytics is an advanced, multi-sensor NIR web profiling system, engineered for real-time, high-precision measurement of moisture, coating weight, adhesive thickness, and film density. Designed for paper, plastics, textiles, and industrial coatings, this elite-grade system delivers full-width web scanning to help manufacturers optimized production, improve product uniformity, and reduce waste.

With its next-generation sensor technology, the Guardian-HD Elite provides multi-zone profiling, automatic edge detection, and real-time data analytics, ensuring unmatched precision and efficiency in web-based processes.

Key Features:

✓ Multi-Sensor NIR Web Profiling  

  • Simultaneous measurement of moisture, adhesive thickness, and coatings across wide web widths.
  • Monitors hot melts, pressure-sensitive adhesives, wax coatings, extrusion coatings, and specialty laminations.

✓ Full Web Coverage & Automatic Edge Detection

  • Provides real-time profiling across entire production widths, detecting coating and moisture inconsistencies.
  • Automated web tracking minimizes defects like edge curl, coating over-application, and lay-flat issues.

✓ Industry-Leading Process Optimization

  • Features multi-zone monitoring to ensure uniform product consistency across different sections of the web.
  • Work seamlessly with closed-loop control systems to enable automated adjustments in production.

✓ High-Speed Data Processing & Visualization

  • Integrates with Windows-based ViewerSuite software for enhanced real-time data analysis and reporting.
  • Supports alarms, quality alerts, and process automation, reducing manual intervention.

✓ Industrial-Grade Durability & Custom Configurations

  • Built for demanding environments including hot, humid, and high-dust industrial settings.
  • Food-grade configuration available for bakery and food packaging applications.

 

Application Across Industries:

  • Paper and Packaging Production – Monitoring moisture and coatings for flexible packaging, corrugated board, and specialty paper products.
  • Plastic Film & Laminates – Measuring film thickness and adhesive coatings for printed, laminated, and extrusion-coated films.
  • Textile & Nonwoven Processing – Ensuring uniform fabric coatings and moisture control for textile manufacturing.
  • Industrial Coatings & Adhesives – Controlling hot melts, PSAs, and precision coatings for product consistency.

 

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Guardian-HD Web Profiling Series – Precision Moisture & Coat Weight Control

Real-Time Web Profiling for Precision Moisture and Coating Control

The Guardian-HD Profiling Systems by KPM Analytics provide high-accuracy, real-time monitoring of moisture and coat weight in web-based production processes. Designed for paper, plastics, packaging, textiles, and industrial coatings, these NIR-based web profiling systems enables continuous, non-contact measurement, allowing manufacturers optimize material usage, enhance product uniformity, and reduce waste.

With a range of customizable configurations – Essential, Elite, and Advanced Web Profiles – Guardian-HD systems offer full-width scanning, automated edge detection, and seamless process control integration, making them the ideal choice for precision quality assurance.

Key Features:

✓ Real-Time Moisture & Coat Weight Profiling  

  • Measures moisture, coating thickness, and adhesive weight across various substrates.
  • Supports hot melts, wax coatings, pressure-sensitive adhesives, and extrusion coatings.

✓ Automated Multi-Zone Process Control

  • Provides full web coverage, ensuring uniform moisture and coating distribution.
  • Edge detection and automatic realignment prevent defects like edge curl and over-application.

✓ Scalable Solutions for Different Production Needs.

  • Guardian-HD Essential : Entry-level model for cost-effective quality control.
  • Guardian-HD Elite : High-precision multi-sensor system with advanced process automation.
  • Guardian-HD Advanced : Fully integrated AI-driven process monitoring for large-scale production.

✓ Seamless Integration & Real-Time Data Analysis

  • Windows-based ViewerSuite software provides real-time visualization, alarms, and reporting.
  • Compatible with PLC and closed loop control systems for automatic process adjustments.

✓ Durable & Configuration for Industrial Applications

  • Designed for harsh manufacturing environments, with option for food grade compliance.

 

Application Across Industries:

  • Paper and Packaging – Ensuring moisture and coating uniformity in flexible packaging, cartons, and corrugated boards.
  • Plastics & Films Production – Monitoring film thickness and adhesive coatings for laminated and printed films.
  • Textile & Nonwoven Fabrics – Controlling moisture and coatings in woven and synthetic fabrics.
  • Industrial Coatings – Managing hot melts, PSAs, and extrusion coatings for specialty applications.

 

 

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